1. Preparing for project
Once the sales department receives a new purchase order, the sales coordinator will review the purchase order thoroughly, paying close attention to quantities, drawing revisions, required delivery dates, prices, and terms and conditions. Drawing revision is the most important in verifying the process, ensuring the material, dimension tolerances and surface treatment and other technical specifications are the latest before moving to further steps.
Plating
Anodizing
Hardening
Laser Marking
Cleaning & Polishing
2. Blueprints and CAD designs
Engineers use 3D rendering software in order to produce a computer model of customer drawings and designs. This can help to reveal any potential issues that weren’t evident from the product design itself. Also takes this opportunity to return to the final design stage and deal with any problems now.
3. Pre-Machining Preparations
First and foremost, before proceeding to machining, preparations need to be done. For a successful custom CNC machining the critical things necessary to be prepared are the raw materials, CNC program, cutting tools, part holding fixtures, and measuring tools. These preliminary procedures will ensure a smooth machining process.
4 .Production
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Fabricating a custom part involves a series of machining processes. There are specific part features created in each of the types of machining processes. From a fundamental standpoint, the three primary operations in machining are turning, drilling, and milling.Secondary operations can be added to achieve the required shape, precision, mechanical properties, or surface finish.
5. Surface finishing
After the components have been formed and secondary processes have been completed, the surface treatment is a possible way to obtain sufficient resistance against environmental attack oxidation. Plating on steel and copper components can improve corrosion resistance, add decorative appeal, enhance solderability, add mechanical strength, and reduce friction.Anodizing is common for aluminum which converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish.
6. Assembly & Testing
The value-added assembly and testing service ensures customer specifications and functionality are met. Specific testing such as dimensional, functional operation, assembly torque & force, leak & flow testing, and electrical testing of mechanical or electrical assemblies are all performed in-house. This gives the customer the competitive advantage of purchasing ready-to-use assemblies saving their valuable internal resources.
7. Quality Inspection
Quality Inspection is very important in custom parts because parts produced through machining have high importance regarding accuracy and precision. It is crucial to fabricate the part following the dimensions and controls specified per the customer’s print requirements. The common metrics checked in machined parts are usually dimensional accuracy, surface finish, and structural integrity.
8. Finished parts
A good packaging maximize the protection on the product from potential hazards that can occur during storage or the distribution cycle and that could affect the products. Therefore, we provide wide range of anti-corrosive packaging and flexible packaging. Materials such as VCI film, anti-rust oil, plastic tray, and bag that are used as a part of anti-corrosive packaging helps to prevent goods from exposing to various climate zones.
